Manufacturing Vinod K. Pandita June 21, 2022

Manufacturing

Overview

Manufacturing is the production of merchandise for use or sale using labor and machines, tools, chemical and biological processing, or formulation. The term may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to industrial production, in which raw materials are transformed into finished goods on a large scale. Such finished goods may be used for manufacturing other, more complex products or sold to wholesalers, who in turn sell them to retailers, who then sell them to end users – the “consumers”.

Manufacturing takes turns under all types of economic systems. In a free market economy, manufacturing is usually directed toward the mass production of products for sale to consumers at a profit.

Modern manufacturing includes all intermediate processes required for the production and integration of a product’s components. Some industries, such as semiconductor and steel manufacturers use the term fabrication instead.

The manufacturing sector is closely connected with engineering and industrial design.

On the other hand, most manufacturing may involve significant social and environmental costs. The cleanup costs of hazardous waste may outweigh the benefits of a product that creates it. Hazardous materials may expose workers to health risks. These costs are now well known and there is effort to address them by improving efficiency, reducing waste, using industrial symbiosis, and eliminating harmful chemicals.

The negative costs of manufacturing can also be addressed legally. Developed countries regulate manufacturing activity with labor laws and environmental laws. Across the globe, manufacturers can be subject to regulations and pollution taxes to offset the environmental costs of manufacturing activities. Labor unions and craft guilds have played a historic role in the negotiation of worker rights and wages.

Environment laws and labor protections that are available in developed nations may not be available in the third world. Tort law and product liability impose additional costs on manufacturing. These are significant dynamics in the on-going process, occurring over the last few decades, of manufacture-based industries relocating operations to “developing-world” economies where the costs of production are significantly lower than in “developed-world” economies.

Our Strengths

What We Do

Our clients enjoy a special bonding of engagement where we deliver very closely driven project output
in the various areas of manufacturing sector as listed below

OVERVIEWOUR DELIVERABLES
PMC has imparted more than 6000 man-hours of industry specific technical and general management training across business domains and successfully accomplished many successful improvement initiatives using various business models of continual improvement across manufacturing, automotive and supply chain companies. We completed more than 30 successful projects in this industry.
  • Implementation of international standards like ISO 9001:2015, IATF 16949/2016, ISO 14001:2019, ISO 45000:2019, ISO 50000:2018.
  • Operational Excellence Initiatives like 5’S, TQM, TPM, Lean Management etc.
  • Strategic Management Consulting
  • Performance Improvement Consulting

OVERVIEW OUR DELIVERABLES
The Aerospace industry is one of the few industries where business is governed not only by the laws of demand and supply but also by international arms regulations and technology export restrictions. And yet, companies must leverage global supply chains to achieve cost advantage in an increasingly price sensitive market. The need for constant innovation, cutting edge technology and mission critical quality can be satisfied only with highly skilled resources and reuse of knowledge. PMC has completed 4 successful projects in Aerospace Industry, till now.
  • Implementation of international standards like AS 9100C, ISO 9001:2008.
  • Management Assurance Programme (MAP) between two surveillances including Continuous Document Augmentation, Trainings, Internal Audits, MRM’s.
  • Strategic Management Consulting
  • Performance Improvement Consulting
  • Manage and increase visibility into global supply chain
  • Supply chain rationalization
  • Cost reduction
  • Facilitate lean process re-engineering and transformation
  • Service parts inventory management
  • Outsourcing engineering design and other business processes

OVERVIEW OUR DELIVERABLES
PMC has aided leading Indian Textile and Apparel manufacturers in the areas of business planning and strategy, apparel operations, supply chain management and strategic alliances, comprehending the needs of the fast changing business environment
  • Strategic Management Consulting
  • Performance Improvement Consulting
  • Brand Strategy
  • Marketing Strategy
  • New Business Unit Strategy
  • Change Management Strategy
  • Industry Standard
  • Certification
  • Best Industrial Practices

OVERVIEW OUR DELIVERABLES
PMC is a premier strategy consultancy specializing in the steel industry, providing business strategy development and strategic-decision support services through dedicated teams.
  • Modern built environment
  • Bridges and infrastructure
  • General fabrication
  • Strategic Management Consulting
  • Performance Improvement Consulting
  • Training & Development
  • Industry Standard Certification
  • Best Industrial Practices
  • Good manufacturing practices
  • Implementation of international standards like ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007, Pressure Equipment Directive (97/23/EC), SA 8000
  • Operational Excellence Initiatives like 5’S, TQM etc.
  • Management Assurance Programme (MAP) between two surveillances including Continuous Document Augmentation, Trainings, Internal Audits, MRM’s.
  • Customer Approvals
  • Design & Implement HR Manual & Policies
  • Market analysis
  • Competitive analysis and marketplace positioning
  • New product and market development
  • Investment analysis, concept studies, business cases and business planning

OVERVIEW OUR DELIVERABLES
PMC is a premier strategy consultancy specializing in the steel industry, providing business strategy development and strategic-decision support services through dedicated teams.
  • Implementation of international standards like ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007, Pressure Equipment Directive (97/23/EC), SA 8000
  • Operational Excellence Initiatives like 5’S, TQM etc.
  • Management Assurance Programme (MAP) between two surveillances including Continuous Document Augmentation, Trainings, Internal Audits, MRM’s.
  • Customer Approvals
  • Design & Implement HR Manual & Policies
  • Strategic Management Consulting
  • Performance Improvement Consulting
  • Business strategy development
  • Market analysis
  • Competitive analysis and marketplace positioning
  • New product and market development
  • Investment analysis, concept studies, business cases and business planning

OVERVIEW OUR DELIVERABLES
Printing and packaging firms are constantly challenged to innovate with shorter fluctuating demand cycles, high raw material costs and low-price competition. The success of global printing and packaging firms depend on delivering innovative quality products with lower lead times, large number of different structural designs and sizes, printing and finishing variants, demand for a streamlined and flexible supply chain, which requires an innovative and integrated enterprise solution.
  • Strategic Management Consulting
  • Performance Improvement Consulting
  • Implementation of international standard like ISO 9001:2008.
  • Management Assurance Programme (MAP) between two surveillances including Continuous Document Augmentation, Trainings, Internal Audits, MRM’s.
  • Best Industrial Practices

OVERVIEW OUR DELIVERABLES
Fierce competition, new customer needs, and legal reforms – the framework in the healthcare market is constantly changing and demanding more of the Pharmaceutical Companies; whose operating structure’s problems are further compounded by low R&D output, costly product withdrawals and lower revenue per product.
  • Safety Audit
  • Product & Process Development
  • Regulatory Compliance
  • Validation Studies
  • Industry Standard Certification
  • Training & Development 
  • Best Industrial Practices

OVERVIEW OUR DELIVERABLES
We at PMC optimize companies R&D and quality expenses, ensure regulatory compliance and quality assurance and accelerate New Product Introduction (NPI) with Medical Devices and Pharma Manufacturing Solutions.
  • Strategic Management Consulting
  • Performance Improvement Consulting
  • New Product Development and Introduction
  • Product Lifecycle Management
  • Manufacturing Operations Management
  • Post Launch Activities
  • Emerging Markets Offerings
  • Regulatory Compliance and Quality Assurance Services
  • Medical Electronics and Technology Enrichment
  • Industry Standard Certification

OVERVIEW OUR DELIVERABLES
The electronics industry, especially consumer electronics is a global industry worth billions of dollars. Contemporary society uses all manner of electronic devices built in automated or semi-automated factories operated by the industry. Consumer electronics is intended for everyday use, most often in entertainment, communications and office productivity.
  • Implementation of international standards like ISO 9001:2008, ISO 14001:2004
  • Strategic Management Consulting
  • Performance Improvement Consulting
  • Industry Standard Certification
  • Best Industrial Practices

OVERVIEW OUR DELIVERABLES